|
Sontex
Vacuum Sealing Machinery
VMS123
Vacuum Chamber Machines
A vacuum chamber removes the air out of a bag by use of a vacuum pump. Once the
air has been removed the bag is then sealed. The Audionvac models start with a
small tabletop model and progress through various sizes to a very large double
chamber unit. The cabinet of every model is made of stainless steel, while
the chamber is either constructed of stainless steel (VMS machines) or aluminum
(VM machines).
Every Audionvac model is equipped with a digital control
panel. This control panel is clearly laid out and easy to program. In addition,
all models (except VMS 43, 53, 113, and 133) feature a 10 program memory.
All models come with filler plates so that the working height inside the chamber
can be adjusted for the product. There are various options to tailor the
machine to specific requirements.
Measurements in general
The front of the machine, where the control panel is placed, is called the
length. The front to back dimension is called the width. For tabletop
models this means that front side (the length) is the shortest side and the
depth (width) is the longest side.
Effective Chamber Size
The effective chamber size is the space between the sealing bar(s), the sides
and the lid.
The net sealing bar size is given which is the useable length.
Measurements of the space between the sealing bars and
the chamber walls
The difference between the absolute chamber size and the effective chamber size
is the space between the sealing bars and the walls of the chamber. This area is
shown as the grey area around the effective chamber size.
Options
Gas Flushing
Adding gas to the package is a way of extending the shelf life of the product.
The product, and the space around it in the chamber are vacuumised as normal.
Usually after the vacuuming process the bag is sealed; but with gas flushing the
pouch is injected with a gas or gas mixture . When the desired volume of gas is
reached the bag is then sealed. This gives a very low residual oxygen percentage
and the product is no longer under vacuum pressure.
Sealing bars
Almost all of the larger Audionvac vacuum chamber models can be equipped with
different sealing bar configurations. The different possible sealing bar
configurations are indicated next to each model.
Voltages, Phase and Frequency
All models can be supplied with a different voltage, phase and frequency to
accommodate specific requirements of the customer.
Soft-air
Soft-air is the ideal function to enable fragile (e.g. fish) or sharp (e.g.
T-bone) products to be packed without damage. The air enters the vacuum chamber
very gently after the sealing process giving the vacuum bag time to form around
the fragile or sharp product. The result is that the product or the vacuum bag
will not be damaged. An additional benefit is that the product looks neater
with a better formed package.
Sensor
When it is important to obtain an exact vacuum or gas level we recommend a
sensor. The standard machine normally relies on a time cycle for the vacuum and
gas levels, which is accurate enough for most applications. However, when
dealing with products that vary in volume or density, a sensor ensures that each
package is under the same level of vacuum.
Multi-cycles
Sometimes it may be necessary to have a repeated sequence of vacuuming and
gassing. The multi-cycles option makes this possible with up to 8 processes in
one cycle. All models (except VMS 43, 53, 113, and 133) can be equipped with the
multi-cycle option. It is not possible to combine the multi-cycle with the
sensor option.
Code Seal
Text can be imprinted in the seal area which may be useful to impart a message
or offer security. The advantage of text in the seal is that it remains intact
until the bag is opened. The code seal is only possible in combination with the
8 mm-seal.
Custom-made options
Please talk to us if there is a requirement not covered by our standard options.
We can usually produce a “special” for a challenging product or process.
Applications
FOOD
• Besides the conserving effect of a vacuum it is possible to surround a product
with an inert gas or a mixture of inert gasses. The result of this modified
atmosphere is that generally the foodstuffs are preserved and the damaging
effects of a high vacuum are avoided.
• There are several advantages of a lower vacuum. In the case of a crushable
product the lower vacuum does not exert the pressure of a vacuum pack. Products,
which contain fluids, will lose their liquids as a result of the high vacuum.
When there are several products in one vacuum bag it is possible for the
products to stick together under the influence of a high vacuum; this will not
be the case with the lower vacuum of a modified atmosphere.
• The three main gasses that are used to produce the modified atmosphere are the
following:
• Nitrogen (N2): an inert gas, which does not react to, or with, other
substances. This gas is a good base as a substitute for regular air.
• Carbon Dioxide (CO2): slows down the microbiological activity and slows down
oxidation.
• Oxygen (O2): oxygen is needed to preserve “breathing
products”, to slow down the growth of anaerobic bacteria or to preserve the
colour of meat (the oxygen percentage in the vacuum chamber machine may not
exceed 25% due to the hazard of explosions).
NON-FOOD
• The most common application for non-food products is to prevent corrosion or
other damaging processes such as the decay of wood.
• While the product is protected against chemical or biological processes, it
is also kept clean and dry.
• Another useful application is the possibility to reduce the volume of
products. The difference can be remarkable; especially when you think of a
product which uses a lot of space.
• Examples of products in the Non-food area are:
PCB’s Facial masks
Machine-parts Blankets
Medical tools Wedding-dresses
|